Shanghai Landytop Industry Co.,Ltd
Add: No 5558 Chuansha Road, Pudong Discrict, Shanghai, China
Postcode: 200120

Products » Filling Machine » Rinsing Filling Capping Machine » DCGF Series Carbonated Drink Filling Machine

DCGF Series Carbonated Drink Filling Machine

Description of DCGF Series Carbonated Drink Filling Machine:
This DCGF series carbonated drink filling machine (rinsing filling capping machines) is mainly used in carbonated drink filling work. The equipment incorporates rinsing, filling and capping into one, and thus realizes automatically operation throughout the whole process, which is suitable for carbonated drinks bottled in PET and plastic bottles. It adopts isobar filling method, and every filling head that is equipped with cylinder stator is controlled independently, which ensures the velocity more stable and faster. Consequently, compared with similar products, this DCGF series carbonated drink filling machine enjoys higher output and bigger benefit. It is controlled by advanced Mitsubishi programmable PLC, and cooperating with the frequency converter of main machine, it makes the whole production operation more stable and reliable. The photoelectric sensor is used to check the operation conditions of each part. So this DCGF series carbonated drink filling machines is highly automatic and convenient to operate. Thus, it is surely the best choice for drinks manufacturers.

DCGF Series Carbonated Drink Filling Machine

Technical Characteristics of DCGF Series Carbonated Drink Filling Machine:
1. Direct connection technology is adopted between air conveyor and bottle-feeding star wheel, and there is no bottle feeding screw and conveying chain. It is quite easy to change the bottle shape.
2. Bottle neck-hold technology is adopted for bottle conveying. While changing the bottle shape, users only need to replace the arc guide plate, star wheel and other nylon parts that are relevant to the bottle diameter.
3. The 3 in 1 unit machine incorporates rinsing, filling, and capping into one, thus making bottle wear rate lower, conveying accurate and stable, changing bottle shape more convenient.
4. The specially designed bottle gripper of rinser is made of fully stainless steel, so it is durable and firm. Besides, it doesn't contact with the screw parts of bottle neck, thus avoiding the secondary contamination.
5. The machine is designed with high-speed mass flow isobar filling valve to ensure the high filling speed and precise liquid level control.
6. Components contacting with liquid are all made of high-quality stainless steel and food- grade engineering plastics, and most electrical systems adopt imported components that are up to our state food hygienic standards.
7. Bottle-outputting star wheel and bottle-bottom supporting plate adopt spiral winding method, and there is no need to adjust the height of bottle conveying chain while changing the bottle shape.

Main Components of DCGF Series Carbonated Drink Filling Machine:
1. The 3 in 1 unit main machine includes bottle washer, filling machine, capping machine, rack, sealing window, main motor, drive system, transmission system of bottles, cap sorting device, and electric control system and more.
2. The dumping gear of the bottle washing machine consists of water segregating tray, bottle-washing gripper, upper turntable, guide rail, protective shield, water-spraying device, defrosting tray.
3. The filling mechanism is mainly made up of filling barrel, filling valve, guide rail, hoisting device, bottle-jamming elevating gear, etc.
4. The cap-sealing mechanism consists of cap sorting machine, cap-setting guide rail and capping machine.
5. The auxiliary (optional) equipments have bottle rinsing water reflux accumulator, bottle-entering air duct, and bottle-outputting chain. Besides, we will configure manual bottle loading platform (or bottle unsrambler) multiple rows of manual differential velocity chain-shape bottle-lining platform, and automatic capping machine and so on.

Main Models of DCGF Series Carbonated Drink Filling Machine:

Model Output
DCGF24-24-6 6000BPH (500ml)
DCGF24-32-8 9000BPH (500ml)
DCGF40-40-10 12000BPH (500ml)
DCGF50-50-12 15000BPH (500ml)
DCGF50-60-15 18000BPH (500ml)
DCGF72-72-15 22000BPH (500ml)

Parameters of DCGF 50-50-12 Carbonated Drink Filling Machine:

Name Rinsing Filling Capping Machine
Model DCGF 50-50-12
Material Machine body; stainless steel 304
Section contacting with materials; stainless steel 316
Detail specification
Number of rinsing heads 50
Number of filling heads 50
Number of capping heads 12
Production capacity 20000B/H (500ml)
Applicable bottles PET bottles, plastic bottles
Bottle diameter Φ50-110mm
Bottle  height 150-360mm
Applicable caps Plastic screw caps
Weight 10000Kg
Power 5.5Kw

Electrical Component Brands:

No. Name Notes
1 Main motor ABB
3 Cap sorting motor ZIK
4 Conveying motor ZIK
5 gear Germany Igus
6 Washing pump CNP
7 Filling pump CNP
8 PLC controller Japan Mitsubishi
9 Frequency converter of main motor Japan Mitsubishi
10 Frequency converter of conveying motor ZIK
11 Touch screen Weiview/Siemens
12 Circuit breaker Siemens/Schneider
13 Electric relay Siemens/Schneider
14 DC electrical source Taiwan MV
15 Approach switch AUTONICS
16 Photoelectric switch Germany Turck/USA Banner
17 Pneumatic component Festo

Jiangsu Landytop Industry Co.,Ltd is a professional manufacturer and supplier of carbonated drink filling machine (rinsing filling capping machines) in China. With good quality and affordable price, our company successfully offers 3 in 1 unit rinsing filling capping machine for many well-known brands at home and abroad, such as Coca Cola, PEPSI. If you need beverage filling line, please contact us.

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